Brass Milling: Brass Non-Standard Parts Processing
In the realm of manufacturing, precision and customization are
paramount. One area where this is particularly true is in the
production of brass non-standard parts. These specialized
components play a crucial role in various industries, and their
production requires careful attention to detail and advanced
machining techniques. In this article, we will delve into the world
of CNC brass parts, focusing specifically on brass nuts and
sleeves. We will explore the materials used, drawing formats,
production processes, surface roughness and treatment, as well as
the applications of these essential components.
Material
Brass, a versatile alloy composed primarily of copper and zinc, is
the material of choice for manufacturing CNC brass parts such as
nuts and sleeves. The combination of copper's excellent
conductivity and zinc's corrosion resistance results in a material
that exhibits high durability, machinability, and aesthetic appeal.
Brass also possesses antimicrobial properties, making it suitable
for applications where cleanliness is paramount.
Drawing Format
To ensure accurate production, CNC brass parts are typically
manufactured based on detailed engineering drawings. These drawings
serve as a blueprint, providing precise measurements, tolerances,
and specifications for the desired non-standard parts. Common
drawing formats include Computer-Aided Design (CAD) files, such as
those created using software like AutoCAD or SolidWorks, as well as
2D technical drawings that showcase the component's dimensions from
various perspectives.
Production Process
CNC (Computer Numerical Control) machining is the preferred method
for producing brass non-standard parts, including nuts and sleeves.
This process utilizes computerized controls to guide the machining
tools, resulting in highly accurate and repeatable production. CNC
machines can precisely mill, drill, turn, and thread brass material
to create intricate shapes and features as per the provided
engineering drawings. This level of automation ensures consistency
and reduces human error, leading to superior quality and
dimensional accuracy.
Surface Roughness and Treatment
Surface roughness plays a crucial role in the functionality and
aesthetics of CNC brass parts. Depending on the intended
application and design requirements, the surface roughness can
vary. Finishing processes such as polishing, buffing, or
sandblasting are employed to achieve the desired smoothness and
appearance. Additionally, brass parts may undergo various
treatments like plating (e.g., nickel, chrome, or gold) or
oxidation to enhance corrosion resistance, improve electrical
conductivity, or achieve specific decorative finishes.
Application
CNC brass nuts and sleeves find applications in a wide range of
industries. Their versatile nature and exceptional properties make
them indispensable in sectors such as:
- Electronics: Brass nuts and sleeves are used in electrical connectors,
switches, terminals, and circuit boards due to their excellent
conductivity and durability.
- Automotive: Brass nuts and sleeves are employed in automotive components such
as fuel systems, brake fittings, and hydraulic systems, thanks to
their corrosion resistance and machinability.
- Plumbing: Brass parts find extensive use in plumbing systems, including
fittings, valves, and faucets, owing to their resistance to water
corrosion and ability to be easily machined into various shapes.
- Medical: Brass nuts and sleeves play a crucial role in medical devices,
including surgical instruments, implants, and diagnostic equipment,
due to their antimicrobial properties and compatibility with
sterilization processes.
- Industrial Equipment: CNC brass parts are utilized in industrial machinery, pneumatic
and hydraulic systems, and precision instruments due to their high
strength, reliability, and resistance to wear and tear.
Products Display
Production Process
Our Workshop
Quality Control Standards
To consistently exceed customer expectations, quality control and
assurance is achieved through
• Comprehensive written procedures and policies
• Detailed records of incoming raw material
• Optional XRF analysis reports
• Analysis of root cause of non-conformances
• Fully equipped inspection department
• Consistent calibration and labeling of inspection tools
• Designated areas for non-conformationg parts
• Staff members being strongly encouraged to suggest improvements
in methods, materials and suppliers
Why choose TORICH?
1. Manufacturer, Exporting and Trading for over 20 years'
experiences.
2. Good connection with 1st hand manufacturers engineer and
production team directly.
3. TOP A raw material supplier for long term and stable
cooperation.
4. Experienced engineers in the field for over 20 years.
5. 7x24hours prompt reply after receiving 1st enquiry.
Packing and Transportation
FAQ
1. Are you manufacturer or trader ?
TORICH is manufacturer based trading company.
2. How can we get samples ?
Ready to ship samples can be delivered within 3 working days,
developing samples need to be confirmed with our engineer and sales
team.
3.How can I get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...) with material, quantity and
surface treatment information.
4. Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts
with detailed dimensions for accurate quotation.
5. What is the lead time?
15-60 day depending on different order quantity and products.
6. Can you provide samples before mass production?
Sure, sample fee is needed, will be returned when mass production
if possible.
7. What is your payment terms?
30% deposit, the balance 70% before shipping.
8. What is your packing method?
Safty and strong packing suitable for sea shipping and air
shipping.
9. What will you do if we receive poor quality parts?
Please kindly send us the pictures, our engineers will find the
solutions and remake them for you asap.
